Application explanation of winding machine

1. Fully automatic winding machine
It is a new model developed in recent years. In order to meet the requirements of high efficiency and high output, fully automatic models generally adopt multi-head linkage design. Most domestic manufacturers refer to imported models from Taiwan and other places. Design, using programmable controller as the control core of the equipment, with manipulator, pneumatic control components and executive accessories to complete the functions of automatic wiring, automatic foot wrapping, automatic trimming, automatic loading and unloading of skeletons, etc. The production efficiency of this model is extremely high. High, greatly reducing the dependence on labor, an operator can look after several such equipment at the same time, the production quality is relatively stable, and it is very suitable for processing occasions with high output requirements. However, because this model integrates many new technologies such as numerical control, pneumatic, and light control, the price is as small as tens of thousands of yuan or as high as 100,000 yuan. The price also makes many users sigh. In addition, due to functional requirements A large number of non-standard parts and customized parts are used for the parts of the equipment, so once a failure occurs, the maintenance process will be very complicated and the cycle will be relatively long. Its advanced nature and high output still attract customers. Boer Automation Network is mainly engaged in all kinds of automatic winding machines, etc., with strong and professional product quality assurance, providing various automation products for China and Southeast Asia.
2. Servo precision winding machine
It is the product of today's high-tech combination and the most advanced and powerful model at present. The high-end model can completely simulate the movement of human hands. Both the main shaft and the cable adopt high-precision servo motors. The control system adopts a very high computing power. The PLC system has functions such as automatic calculation, automatic discrimination, and error correction. Due to the closed-loop control, the equipment can automatically correct when there is a phenomenon such as out-of-synchronization of the cable. The high-resolution servo motor can ensure that the equipment operates at high and low speeds. The accessories of this model are also relatively advanced, such as auxiliary mold unloading devices, active tension pay-off racks, electromagnetic automatic adjustment tensioners, etc., due to the use of a large number of high-tech, so the price is higher than CNC The automatic winding machine is quite high and is generally used in occasions with specific requirements for coil parameters.
Three, semi-automatic winding machine
It is currently the most widely used model, also known as CNC automatic winding machine. It can automatically arrange the wire and can complete different winding requirements with different mechanical structures. It has many advantages such as high efficiency, convenient maintenance and high cost performance. Domestic manufacturers Generally, CNC controllers are used, and some manufacturers use self-developed controllers as the control core. CNC models are already a very mature model. Many manufacturers have innovated and upgraded their functions and uses. The series has been continuously extended. As the most widely used model on the market, the price of this model is much lower than the price of tens of thousands of yuan for fully automatic winding. The price of 10,000 yuan, the disadvantage of this model is that one must be equipped with an operator. At present, the application of this model can be seen in some occasions such as the production of ballasts and inductors. ——Winding machine
Four, transformer winding machine
It is a relatively common model, and the structure is divided into horizontal and vertical. We generally have a more common horizontal winding machine which is a special equipment for winding transformer coils. The traditional transformer winding machine is relatively simple Models for manual arranging and shaping, modern models already have automatic arranging series. The transformer is a large electrical part, so the structure of the winding machine is relatively large, and the weight varies from several hundred kilograms to several thousand according to the level of the winding machine. Kilograms, due to the continuous application of modern technology on transformer winding machines, new models have become more powerful in function. The emergence of flexible pre-compression devices has replaced the traditional cumbersome process of manual tapping and shaping, making the transformer winding process change It's easier.
Five, ring winding machine
It is a special special model, the common side slide type and belt type, it is a special model for winding toroidal coils. This model has not changed greatly since its appearance. At present, the head part is mainly imported. Mainly, the more common ones are American Gaoman and other brands. Compared with domestic ones, the imported machine heads have many advantages. The workmanship is relatively fine. The materials are generally made of special alloys with excellent wear resistance, and the machine heads can withstand long-term processing. It is required that some machine heads adopt a split structure design to make the upper and lower storage loops more convenient and faster. The ring winding machine is generally a desktop mechanism, the equipment is mainly mechanical structure, and the price is mainly divided into two types of imported heads and domestic heads.