How does the spool winding machine work?

Spool winding machine refers to a device that winds a wire-like object onto a specific work piece, usually used for copper wire winding. Most electrical products need to use enameled copper wire (referred to as enameled wire) to be wound into inductive coils, which can be completed by a spool winding machine or multiple processes. Commonly used spool winding machine are mostly enameled copper wire (winding inductance coils of electronic and electrical products), enameled aluminum wire, textile thread (winding yarn frays and coils for textile machines), and winding Heating wires and solder wires, wires, cables, etc. used for making electric heating appliances.

There are many types of spool winding machine. According to their purpose, they can be divided into general and special types. The working principle is that the spool winding machine can be combined into a high-performance spool winding machine through motors, electric components, pneumatic components, transmission devices, sensors, and control systems. The degree of automation equipment. Usually can automatically arrange the thread, wind the head, break the clamp thread, twist the thread, load and unload the material automatically. The operator only needs to ensure that the raw materials are sufficient. When there is no workpiece or copper wire, continuous production can be ensured by timely replacement. Usually, the number of axes is relatively high to achieve high-efficiency production. A machine with a sufficiently high degree of automation can meet the requirement of one employee to look after multiple devices at the same time.

Spool winding machine is currently the first choice for most coil windings. Due to its high winding efficiency, low operator labor intensity, and uniform winding quality, this type of machine has a very wide range of applications. The operating principle is roughly as follows. The spool winding machine control system controls the linkage operation between the spool winding machine spindle and the winding mechanism. When the control system gets the start signal, the spindle starts to rotate, and the winding mechanism is controlled according to the signal from the spindle sensor. Its own linkage operation, the spindle brake works after reaching the number of windings, and the winding stops.

Before the spool winding machine is turned on, fix the core of the voltage transformer to be wound to the bracket, and let the operator input the parameters of the winding coil, such as wire diameter, number of turns, width, etc., and then pass the programmable controller Automatic numerical calculation and display on the touch screen. Start the spindle motor and wind it slowly for 2-3 laps, and then start high-speed operation. The speed can be adjusted by the pedal speed switch or directly automatically adjusted. The maximum speed can reach 1400 rpm. The winding direction will be synchronized horizontally.

When the number of turns of the first layer is almost completed, the inverter will control the spindle motor to decelerate, and the motor will stop after running at a slow speed for 4-5 seconds. After finishing the layer, you need to use insulating paper, and then re-run, the direction of the cable will automatically run in the opposite direction. When the total number of turns reaches 4 to 5 turns, the frequency converter controls the spindle motor to automatically decelerate, and the motor will stop automatically after running slowly for 4 to 5 seconds.